Please take a moment to read about Standard Finishes and Options, and How to Order.
Need Hardware to go with your order?
Custom work is typical for foils in dinghy development classes. Typically a customer will come with the general idea of what they want, and I'll help refine it and bring it to life.
A few examples are below.
| Daggerboard
Talk about hi-aspect! Yes, that's a normal yardstick up against it. This one is off to a customer in the UK. Vital statistics are: span 80", root chord 9.25" Customer says [Summer '04]: "The board arrived today! It looks fantastic, and the flex towards the tip is just what i was after. Need to fit it to the boat, then I'll let you know how it goes. Thanks for a great job and for keeping me so well informed throughout. George" and later: "Hi Phil Just to let you know that the board has been a great success. We're going the same or better straight away, so when we get used to it, i'm sure it'll be an improvement.The full length turns out to be perhaps a bit excessive, even in the lightest winds, so so we may cut a few inches off the head. better than being too short though.Thanks for doing such a good job George"
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| Daggerboard
This design came from a customer in Hawaii that wanted a 'small' board for big wind and ocean conditions. Critical specifications are: 11" root chord 48" wetted length 1" max thickness Layup of multiple tapered layers of carbon fiber over a sitka spruce core with red cedar in the tip. Modified NACA 4 digit cross section. That's the computer rendering of the design at right - sorry, no picture available of the finished product. |
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| I've also milled foils for those
building their own "T-Foil" rudders.
Sorry, didn't snap a picture of the one above after milling it. This next one went off to Australia - the customer specified that I bag the first layer of carbon on, and he'd take it from there (shown fresh out of the vacuum bag, with the flash rough-trimmed)
This rudder, with fixed lifting foil, was given a clearcoat finish:
The customer opted to bond the two foils together himself, making for a much smaller and safer package for shipping.
Customer said [Jan '05]:
"Phil, Rudder just
showed up and it looks great! Should take just a bit of polish work to get
it perfect, but I am very pleased with the result. I had
no idea how thin that lifting foil was going to turn out! Well I
guess I did know, but until you see it you don't get
full effect! Looks great though. This was a
very fun and interesting process.
Thanks Phil, Bob" Later his brother sent in
an email describing the performance difference between his non-T-foil'd
boat and his brother's, ending with "Nice
to know that it exceeds our expectations in terms of performance gain".
Then he ordered a set in white for himself! |
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| Daggerboard & Rudder
To keep weight down on these while keeping the shapes straight and
true (a challenge with smaller foam cores) the rudder blade was done in
the bottom of the 5o503R rudder mold, while a quick & dirty mold was
cut from MDF for the daggerboard. Both are carbon over foam
construction, with a custom carbon kickup headstock fabricated for the
rudder. Even the pin is aluminum to save weight!
Daggerboard:
Rudder blade:
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| Daggerboard
This is a little one - the chord is just 7.5 inches. Construction was a light layup of eglass over red cedar. Want something similar?
"Phil, Looks so good, I'm afraid to drill for a lift handle. Great job!Rod"
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| Centerboard
The customer specified the general shape of this design, and I took it from there. 48" wetted length, 11" chord, semi-elliptical tip. Layup in eglass and uni carbon fiber over a red cedar core. This is a development class, but a similar design may work well for you. Can be done with a pull rope on top, rather than the indented finger grip. Unfortunately I didn't snap a picture before shipping this one out, but the customer later sent his own photo to me (at right).
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One customer wanted a modified version of my very high aspect 5o5 rudder (5o503R) to hang off the back of his 12' skiff: